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Anil Kircaliali

Director-level Robotics Engineer specializing in robotic additive manufacturing and digital twins

Orbital CompositesUniversity of South CarolinaCampbell, CA7 Years ExperienceDirector Level

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About

Head of Robotics at Orbital Composites who built the full ROS-based software stack ("OrbOS") for multi-robot KUKA-arm 3D printing of carbon-fiber composite geometries. Deep in motion planning and real-time control—created a pipeline to turn underconstrained toolpaths into optimal joint trajectories at massive command scale, plus redundant safety gatekeeping and a 250Hz synchronized robot+extruder controller. Has operated in a technical-founder capacity for ~6 years and values an engineering culture of openness, honesty, accountability, and high ownership.

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Key Strengths

  • Built an end-to-end robotics software stack (OrbOS) on ROS for multi-robot 3D printing
  • Designed motion-planning pipeline to resolve underconstrained 5-DOF toolpaths into feasible/optimal joint trajectories at very large scale (hundreds of thousands of commands)
  • Implemented safety-focused redundant and diverse validation layers (independent kinematics checks + UDP command integrity monitoring)
  • Developed custom real-time ROS control orchestration syncing robot joint trajectories with extruder velocity at 250 Hz with desync interruption handling
  • Production-minded reliability approach using open-source foundations plus Docker/k8s orchestration to isolate failures in custom nodes
  • Operated as a one-person robotics software team while leading 4 mechanical engineers

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Experience

Head of RoboticsOrbital Composites · Feb 2020 – Present
Research EngineerMcNair Center for Aerospace Innovation and Research · Jan 2019 – Mar 2020
High Performance Computing Systems Design and Integration Specialist InternBoeing · May 2019 – Aug 2019internship
Research AssistantSolid Oxide Fuel Cell (SOFC) Center · Feb 2017 – Jan 2019
Manufacturing Engineering InternBosch · Aug 2017 – Dec 2017internship

Education

University of South Carolinabachelor, Mechanical Engineering (2019)

Awards

  • Summa Cum Laude
  • Honors College Scholarship - University of South Carolina
  • Science Undergraduate Research Fellowship Grant
  • College of Engineering and Computing Scholarship - University of South Carolina
  • Society of Manufacturing Engineers Scholarship

Languages

TurkishEnglishFrench

Certifications

Intro to Deep RL – Robotics (Columbia+)Fundamentals of Accelerated Data Science (NVIDIA)Fundamentals of Deep Learning (NVIDIA)Rapid Application Development with LLMs (NVIDIA)SolidWorks Associate (CSWA)Bosch Lean Production Systems (BPS)KUKA Programming II

Publications

5 publications

Composite manufacturingLarge-scale additive manufacturingAdditive-compression moldingDigital twinsDeep reinforcement learning for manufacturingSmart manufacturingStatistical quality controlPredictive maintenance

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Anil KircalialiDirector-level Robotics Engineer specializing in robotic additive manufacturing and digital twins