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Sanjay Pokkali

Mid-level Robotics & Software Engineer specializing in robot learning and simulation

Robotic Perception, Interaction, and Learning Lab (RoboPIL)University of Illinois Urbana-ChampaignUrbana-Champaign, USA3 Years ExperienceMid LevelWorks On-Site

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About

Robotics software engineer/researcher with hands-on real2sim experience for deformable manipulation: led real-world data collection and diffusion policy deployment on an Aloha robot, then built a MuJoCo + Gaussian-splat digital twin with point-cloud alignment. Also brings 3 years of production software engineering experience, including Docker/CI/CD and a zero-downtime Blue-Green upgrade of a core API router, plus ROS/ROS2 work spanning autonomous vehicles and UR20 pick-and-place with MoveIt2.

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Key Strengths

  • Led real-world side of a real2sim robotics research project (data collection, policy training, hardware deployment)
  • Root-cause debugging of diffusion policy underperformance by identifying dataset/setup mismatch despite low loss
  • Hands-on sensor/camera setup correction plus image post-processing to match pretraining conditions
  • Integrated ROS2 nodes with MoveIt2 despite poor documentation by adapting ROS docs and troubleshooting errors
  • Improved RRT* planning latency from minutes to seconds via incremental replanning (next-10-steps approach)
  • Designed and implemented Blue-Green deployment to upgrade a core API router with zero downtime and rollback safety

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Experience

Graduate Student ResearcherRoboPIL Lab · Jan 2025 – Present
Robotics InternSlip Robotics · May 2025 – Aug 2025internship
Software Engineer 1 - API TeamCleo Communications · Jun 2023 – Jun 2024
Associate Software Engineer - API TeamCleo Communications · Aug 2021 – Jun 2023

Education

University of Illinois Urbana-Champaignmaster, Computer Science
SSN College of Engineeringbachelor, Computer Science and Engineering (2021)

Awards

  • Most Innovative Solana Application Award, HackIllinois (Winner) - Mar 2025

Languages

English

Publications

1 publication

Deformable object simulation in roboticsPhysics-based simulation with neural networks

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Sanjay PokkaliMid-level Robotics & Software Engineer specializing in robot learning and simulation