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Saikiran Gopalakrishnan

Senior Digital Twin & Simulation Engineer specializing in AI-driven manufacturing automation

Engineering Group, Industries eXcellence Division (Eng IndX)Purdue UniversityChicago, IL9 Years ExperienceSenior LevelWorks On-Site

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About

PhD-trained engineer with ~3.5 years of consulting experience building simulation/ML-driven manufacturing software. Deployed an ML surrogate model as a .NET C# DLL integrated with MES workflows, and resolved a critical pre-production latency issue by redesigning serialization/storage. Also built Python-based integrations across CAD/CAE tools and cloud material databases using an XML data model, with a strong interest in digital twins and real-to-sim/sim-to-real robotics workflows.

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Key Strengths

  • End-to-end deployment of ML surrogate model into production via .NET C# DLL for manufacturing users
  • Diagnosed and resolved production-blocking latency by changing serialization/storage approach (file-based to byte-based)
  • Performance validation via unit tests under varying loads and stress testing with customer team
  • Deep experience integrating CAD/CAE tools and cloud material databases via Python APIs and custom wrappers
  • Designed XML-based data model/schemas and built Python APIs for structured cross-tool data exchange
  • Strong customer-facing consulting approach: workshops, gap identification, scope discovery, and transparent communication
  • Experience collaborating with MES teams and aligning solutions to both technical stakeholders and end users

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Experience

Senior Technology Analyst – Product Design Automation LabEngineering Group, Industries eXcellence Division (Eng IndX) · Jul 2022 – Present
Graduate Research AssistantPurdue University · May 2017 – May 2022

Education

Purdue Universitydoctorate, Aeronautics & Astronautics (Specialization: Digital Twin, Structures & Materials) (2022)
Purdue Universitymaster, Aeronautics & Astronautics (Concentration: Structures & Materials, Systems Engineering) (2018)
National Institute of Technology Tiruchirappallibachelor, Materials Engineering (2016)

Awards

  • Manufacturing Leadership Award in AI & Advanced Analytics (2020)
  • Resilience Award (2025) - Engineering Group, Industries eXcellence Division (Eng IndX)
  • Innovation Award (2024) - Engineering Group, Industries eXcellence Division (Eng IndX)
  • Leadership Award (2023) - Engineering Group, Industries eXcellence Division (Eng IndX)
  • Bilsland Dissertation Fellow (2021-22) - Purdue University

Skills

Machine LearningSupervised LearningObject-Oriented Programming (OOP)ScrumCross-Functional CollaborationXMLData VisualizationData AnalysisPythonC++C#SQLMATLABNumPyPandas

Languages

English

Certifications

Neural Networks and Deep Learning (DeepLearning.AI)Learn OpenUSD (NVIDIA)AI for Autonomous Vehicles & Robotics (University of Michigan)Google Cloud Professional Machine Learning Path Certification (Google) (On-going)

Publications

4 publications

Digital Twin frameworksReal-to-simulation (real-to-sim) data workflowsProduct lifecycle predictive assessmentSimulation-to-real gap reduction

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EngineeringEngineering in Chicago MetroMachine LearningRequirements GatheringSupervised LearningObject-Oriented Programming (OOP)

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Saikiran GopalakrishnanSenior Digital Twin & Simulation Engineer specializing in AI-driven manufacturing automation