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Abhilash Seshadri - New Product Development Engineer in Laotto, IN

Abhilash Seshadri

Senior Mechanical/R&D Engineer specializing in orthopedic medical device product development

United OrthoUniversity of Illinois Urbana-ChampaignLaotto, IN9 Years ExperienceSenior LevelWorks On-Site

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About

Founding engineer at a previous company who reports owning all products end-to-end from ideation through launch and inventing the company's flagship technology/products; emphasizes making development tradeoffs to deliver safe, functional, usable, ergonomic products.

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Key Strengths

  • Founding engineer owning products from ideation through launch
  • Invented flagship technology and products
  • End-to-end invention and delivery of a patient-specific medical device system (from clinical input through manufacturing)
  • Designing interaction models for fast provider workflows (3-minute process) with training-driven, subconscious execution
  • Creative rapid prototyping that cut tooling costs from tens of thousands to ~$100 and lead times from months to days
  • Systems-level manufacturing workflow ownership across internal processes, vendors, and quality
  • Data-driven design controls using real-time measurement + anthropometrics to define requirements and CAD models
  • Inclusive sizing approach targeting 5th–95th percentile with material choices to cover edge cases

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Experience

New Product Development EngineerUnited Ortho · Sep 2025 – Present
Lead Research & Development EngineerCast21 Inc. · Nov 2021 – Sep 2025
Mechanical EngineerCast21 Inc. · Sep 2017 – Oct 2021
Mechanical EngineerServotech Inc. · Apr 2017 – Dec 2017
Mechanical Engineer InternChennai Petroleum Corporation · Feb 2015 – May 2015internship
Manufacturing Engineer InternHyundai Motors · May 2014 – Jul 2014internship
Design Engineer InternScigenics India · May 2013 – Apr 2014internship

Education

University of Illinois Urbana-Champaignmaster, Mechanical Engineering (2016)
SRM Universitybachelor, Mechanical Engineering (2015)

Awards

  • Product of the Year Award - MHub Fourth Revolution Awards (2018)
  • Most Fundable Company Award - Entrepreneur Magazine (2020)

Languages

English

Certifications

Six Sigma Green Belt (Management & Strategy Institute)Design for Six Sigma (Management & Strategy Institute)ISO 9001:2015 Internal Auditor (Illinois Manufacturing Excellence Center)Computer Aided Product Design & Analysis - CADD CenterComputer Aided Product Design & Analysis - CADD Center

Publications

7 publications

Orthopedic supportsMedical device designRigid support systemsAttachment systemsProduct technology and design

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Abhilash SeshadriSenior Mechanical/R&D Engineer specializing in orthopedic medical device product development